Automatic Soft PE/Cosmetic Seamless Tube Extrudering and Cutting Production Line

• Customization: Available
• Type: Pipe Extruder
• Plastic Processed: PE
• Model NO.: B. JG-II
• Feeding Mode: One Feed
• Assembly Structure: Separate Type Extruder
• Screw: Twin-Screw
• Exhaust: Don′t Exhaust
• Automation: Automatic
• Computerized: Computerized
• Welding Type: Hot Temperature
• Speed: Changing According with Tube Diameter and Length
• Transport Package: Wooden Case
• Specification: 4810*850*1700mm
• Trademark: Sunway
• Origin: Jiangsu, China
• Production Capacity: 30 PCS/Month

Product Description

Automatic Soft PE/Cosmetic Tube  Extrudering Production Line

1. Two-layer Full-plastic Extruder Tube Making Machine


1.1 Features
One-layer extrusin tube uses: PE. Two-layer extrusion tube can reduce material cost.(using : Pearl + PE/PE + Pigment)
The temperature controllers of different materials can be controlled individually. In this way, we can find out the best running condition on the materials both in running fluency and dis-solubility.
The surface of co-extrusion tubes made by two-layer machine is more glossy than the surface of mono-layer tubes.
Using the same material on two-layer co-extrusion can increase the water-resistance and anti-penetration of the materials for about 20-30% (using: PE+ Pigment. Inner: recycled material.)
1.2 Main Specifications

• Screw Dia(inner): φ45mm,15HP
• Screw Dia(outer): φ40mm,10HP
• Screw L/D Ratio (inner): 32/1
• Screw L/D Ratio (outer): 32/1
• Screw Type : Full flight
• Water consumption: 40L/min . 5-10C
• Power consumption : 66kw
• Extrusion Linear Speed : 15m/min
• Cutting Speed: 100pcs/min
• Tube Dia Range : φ19-60mm
• Machine Size : 6500*4000*2100mm
• Total New Weight : approx.3240kg.

 
1.3 Main Part List
 

Item.	Name and Model	Brand or Manufacturer
1	Variable speed motor:YVF2-132M-6	Anhui Wannan Motor
2	High strength hardened gear speed reducer:ZLYJ146-10-	Hangzhou Xiaoshan Shuguang Machinery Factory
3	Fan:DF-3	Shanghai Zhangao Fan
4	Ball screw pair:SFE R 2525-6 D 470	ABBA
5	Stainless steel pump:TPH2T3K
6	Water circulation vacuum pump:2VB2 060-0NC00-2P	The German Siemens
7	Three-phase asynchronous motor deceleration:ZF32-0.75-30	Xiamen Dongli
8	Servo Motor:MHMD082G1U	Panasonic
9	Servo motor drive:MCDHT3520E	Panasonic
10	Transducer:BFV00072Gk0.75kW	Panasonic
11	Frequency Transformer:AVF100-0754	Panasonic
12	PLC:FP-X C30T	Panasonic
13	Touch Screen:PWS5610T-S	Hai Tai Ke
14	Vacuum pressure regulating valve:VC63	Korea
15	Encoder:OVW2-20-2MHT 2000p/r	Panasonic
16	Screw arbor:Φ50  1:32	Zhejiang Zhoushan

 

 
2 B.JG-V Five-layer Full-plastic Tube Extrusion Tube Machine


2.1 Features
Material: LDPE / BA / EVOH / BA / LDPE
Capacity: ≤60pcs / min
Production speed: 12m / min
Tube Size: ∅19 ~ ∅60mm
Installed power: 75kW
Operating power: 50kW
Equipment area size: 6500 (L) × 3500 (W)
Voltage: 380V, 4P 50HZ
Device Color: Gray (may be set according to customer requirements)
 
Extruder 1 (LDPE material extruded)
Feeding system and dry system: None (according to customer requirements optional)
Screw diameter: ∅50
L/D: 1:30
Screw speed: ≤14rpm (frequency control)
Screw and barrel material: 38CrMoAlA
Motor power: 7.5kW
Inverter brand: Panasonic
5 zone heating, heating power: 12.2 kW, stainless steel heating coil
Cooling fan power: 0.54 kW; 3 zone cooling
 
Extruder 2 (LDPE material extruded)
Feeding system and dry system: None (according to customer requirements optional)
Screw diameter: ∅45
L/D : 1:32
Screw speed: ≤14rpm (frequency control)
Screw and barrel material: 38CrMoAlA
Motor power: 7.5kW
Inverter brand: Panasonic
5 zone heating, heating power: 9.8kW, stainless steel heating coil
Cooling fan power: 0.54 kW; 3 district cooling
 
Extruder 3 (BA material extrusion)
Feeding system and dry system: None (according to customer requirements optional)
Screw diameter: ∅35
L/D: 1:26
Screw speed: ≤14rpm (frequency control)
Screw and barrel material: 38CrMoAlA
Motor power: 4kW
Inverter brand: Panasonic
4 zone heating, heating power: 8.8kW, stainless steel heating coil
Cooling fan power: 0.36 kW; 2 district cooling
 
Extruder 4 (EVDH material extrusion)
Feeding system and dry system: None (according to customer requirements optional)
Screw diameter: ∅40
L/D: 1:28
Screw speed: ≤14rpm (frequency control)
Screw and barrel material: 38CrMoAlA
Motor power: 5.5kW
Inverter brand: Panasonic
5 zone heating, heating power: 11.4kW, stainless steel heating coil
Cooling fan power: 0.36 kW; 2 district cooling
 
Co-extrusion die area
Heating power: 6.7 kW
District heating: 2 District
Heater Material: Stainless steel heating coil
 
Vacuum sizing tank
Tank Material: SUS304
Tank length: 2100mm
Vacuum pump power: 0.81 kW; Germany's Siemens
Pump power: 0.75 kW
Number of nozzles: 14
Front and rear upper and lower adjustable: Adjustable
 
Tractor
Frequency Control, Panasonic Inverter, Xiamen East calendar geared motor
Traction speed: 12 / min
Track length: 750mm
Traction motor power: 0.75 kW
Track Material: Silicone
 
Cutting Machine
Cutting precision: ± 1.5mm
Cutting Frequency: according to production needs to be set
Motor power of Cut off the servo motor : 1.5 kW
Motor power of Tracking servo motor : 1.0 kW
Servo motor: Panasonic
Touch screen: Hitec
 

2.2 Main Part List
 

Item.	Name and Model	Brand or Manufacturer
1	Variable speed motor:YVF2-132M-6	Anhui Wannan Motor
2	High strength hardened gear speed reducer:ZLYJ146-10-	Hangzhou Xiaoshan Shuguang Machinery Factory
3	Fan:DF-3	Shanghai Zhangao Fan
4	Ball screw pair:SFE R 2525-6 D 470	ABBA
5	Stainless steel pump:TPH2T3K
6	Water circulation vacuum pump:2VB2 060-0NC00-2P	The German Siemens
7	Three-phase asynchronous motor deceleration:ZF32-0.75-30	Xiamen Dongli
8	Servo Motor:MHMD082G1U	Panasonic
9	Servo motor drive:MCDHT3520E	Panasonic
10	Transducer:BFV00072Gk0.75kW	Panasonic
11	Frequency Transformer:AVF100-0754	Panasonic
12	PLC:FP-X C30T	Panasonic
13	Touch Screen:PWS5610T-S	Hai Tai Ke
14	Vacuum pressure regulating valve:VC63	Korea
15	Encoder:OVW2-20-2MHT 2000p/r	Panasonic
16	Screw arbor:Φ50  1:32	Zhejiang Zhoushan

   

3.B·ZJ-III Automatic Shoulder Injecting Machine for Round and Oval Shoulder
 

3.1 Introduction
B·ZJ-III Automatic Shoulder Injecting Machine, researched and manufactured on our own, is a new type machine of advanced science and technology specially for shoulder injection. Its all operation is controlled by PLC of large-scale through a people-machine interface of touch screen. By plastic injecting, spitting, squeezing and welding, it can make a plastic shoulder for plastic tubes and aluminum-plastic tubes. And the shoulder is smooth, beautiful and firm.
This machine mainly includes precise clearance apparatus, automatic tube-feeding device, fixed volume injecting device, plastic spitting device, mould-closing forming device, mold separating device, automatic tube-releasing device , automatic material-feeding device and cushion container.
The main two parts of this machine have been awarded the national patents
The plastic-injecting device, patent number: ZL 2004 2 0027317.6
The mold turning and fastening device, patent number: ZL 2004 2 0027315.7
 
3.2 Main Technical Parameters:

Power Supply	380V
Power	19.8kW
Air Pressure	≥6Bar
Air Consumption	≥0.5m^3
Dimensions	3330×2250×3400mm
Tube  Diameter	Φ16-Φ50mm(Round)Φ22-Φ50mm(Oval)
Tube  Length	55-210mm
Productivity	40-60pcs/min
Weight	4500kg

 
 3.3 Main Part List

Name	Model	Manufactor
Transducer	BFV00042DK	Panasonnic
PLC	AFPX-C60T	Panasonnic
PLC	AFPX-DA2	Panasonnic
PLC	AFPX-EFP0	Panasonnic
PLC	FPO-TC4(AFPO420)
Servo Motor	MDMA202GCG/2KW	Panasonnic
Servo Drive	MEDHT7364/2KW	Panasonnic
Servo Motor	MDMA102GCG/1KW	Panasonnic
Servo Motor	MDDHT3530/1KW	Panasonnic
Main Pneumatic elements(cylinder, magnetic valve)		SMC(Japan)
Linear slider bearings, Lead rail		HIWIN(Taiwan)
Extrusion molding screw	φ32	Zhoushan Jingye screw manufacturing factory
Reducer		Jie Brand(Hangzhou)
Gear reducing motor	CH200-  1:10  Horizontal	Chengbang Motor (Taiwan)

4. B.ZJ-II Shoulder Injection Machine
 

Double-mold alternate forming is adopted with high working efficiency. Screwing pre-plasticization, fixed and limit feeding, and full-hydraulic fast&slow mold closing are adopted. It has such advantages as high mold clamping force, smooth mold movement,electric interlocking, smooth and beautiful injection head, good safety and reliability, small floor space, easy mold assembly and disassembly,etc.
Shoulder-injection mold: diameter of tube is 12.7mm-60 mm with oval and round shapes. Design and manufacturing can also be made according to customer requirements. Thread shapes can also be designed and manufactured according to customer requirements.
 
Main Technical Parameters

Machine Main Motor Power	5.5KW
Heating Power	3.5KW
Injection Weight	63cm^3
Power Supply	136MPa
Mold Locking Power	400KN
Mold Opening Power	100KN
Max.Production Capacity	22-24pcs/min
Dimension	2300×1700×2800mm
Weight	1300kg

 
5. B.ZFG -II Top sealing and capping machine
 

5.1 Introduction
This machine is suitable for opening the hole in the head of plastic or aluminum-plastic laminated tube which is hermetic, and sealing the hole with aluminum foil, then capping the tube finally. It includes three functions together.
This machine is an ideal machine for the tube manufacture plants. It uses the advanced PLC control and screen-touch interface programs, and the servo electric drive can keeps pinpoint. It also enjoys firm structure, widely usage, high speed and stable operation. Accurate holing, attractive sealing and precise capping are all the advantages of the machine.

5.2 Main Parameters:

1	Power Supply	380V, 50Hz
2	Power	3.5kw
3	Air Supply	0.5MPa
4	Air Consumption	0.8m^3/min
5	Productivity	60 pcs/min
6	Foiling Precision	99%
7	Capping Precision	99%
8	Tube Diameter	Ф19~Ф50mm
9	Thickness of Aluminum Foil	0.008~0.01mm
10	Dimension(L×W×H)	2200×2000×1800
11	Weight	850kg

 
5.3 Main Part List

Name	Model	Remark
Gear reducer motor	CH-4  1:20  1500W, 220/380V	Taiwan
Servo motor	MHMD042G1U	Panasonnic
Adjustable speed motor	YN90-90, 90W, 220V (Vertical)50Hz/60Hz,1300/1600r/min	VTV Motor manufacture Co.,LTD
Adjustable speed motor	YN90-20, 20W, 220V (Vertical)
Touch screen	DOP-A57BSTD
Globoidal cam protractor	RHH110F-8-120 left-handed	Shandong
Sakers	Custom made	Shanghai Qigang
The main pneumatic components

 
6. B.SJ-1080 Cap Making Machine (160g)


Mould Size Diameter (mm): 12.7, 16, 19, 22, 25, 28, 30, 32, 35, 38, 50, and 60 (Conical, nail, stand-up and flip top cap for choice)
 
6.1 Introduction
Injection moulding machine applies high responsive proportional variable pump system to replace the traditional 3-way proportional valve control mode , thus to enable the high match of power between hydraulic out put and machine effective operation which avoids energy loss from high pressure throttle , flow , compared with normal constant pump drive machine the variable pump drive machine is able to save . In addition , the machine less heating enables save of cooling  water by 30% , debasing peripheral noise and extension of service life hydraulic sealing part sand oil to minimize operation and maintenance cost and meanwhile to meet the strict international environment protective policy finally , the amount of the output increases obviously. 
 
6.2 Main Parameters

Model	B·JS1080×1
Injection Unit	A      B       C
Screw Diameter      mm	34     36      40
Screw L/D Ratio     L/D	22.2    21     18.9
Shot Size(Theoretical) cm3	147    165     204
Injection Weight(g)      ps	134    150     185
Injection Weight(oz)      ps	4.7     5.3     6.5
Injection Rate        g/s	85      95     110
Plasticizing Capacity  g/s	14      16      20
Injection Pressure     Mpa	205     183    148
Screw Speed         r/min	200
Clamping Unit
Clamp Tonnage      KN	1080
Toggle Stroke        mm	340
Space Between Tie Bars mm	375*375
Max. Mold Height     mm	380
Min. Mold Height     mm	150
Ejector Stroke        mm	100
Ejector Tonnage      KN	33
Other
Max. Pump Pressure   Mpa	16
Pump Motor Power    kW	11
Heater Powder        kW	5.9
Machine Dimensions(L*W*H) m	4.2×1.3×1.75
Machine Weight(Appoximat) t	3.25

 
Final Product
Empty lami-tubes mainly used for packing toothpaste, medicine, body lotion and cream-like daily goods.