The vacuum machine produced by our company is widely used for manufacturing paste-like products of toothpaste, cosmetics, foods and chemistry industry, etc. This equipment includes paste machine, pre-mix boiler, glue-water boiler, powder material hopper, colloid pump an d operation platform.
B·ZG-300L Paste Making Machine
Item
QTY
Place of Origin
Tech. Data
electromechanical equipment
Vacuum Pump
1
Nantong
2S-120-4KW(Water ring type)
(Fast Stirring)Motor
2
Shanghai
Y112M-4 4KW 1400r/min
(Hair Glue)Motor
2
Shanghai
Y90L-6 1.1KW 910r/min
Cycloidal pin wheel reducer
1
Jiangsu
BLY22-43-3kw
Colloid transport pump
1
SG3012 Pressure 3kg/m²
Hydraulic cylinder
1
Y90L-4
(Powder hopper)Reducer
1
WB120-LD-59-1.1KW
Sheet metal processing
Item
QTY
Material
Thickness
flange
Remark
Main Pot
Inner-layer
304
6mm
2pcs
Allowable working pressure:container-101.3KPa Sleeve-304KPa
2.1 Introduction: This machine can make Aluminum-plastic tube and Plastic tube. The B.GLS-III model aluminum-plastic laminated tube machine is successfully researched and developed by our company through absorbing internationally advanced technologies on the basis of the first generation tube machine. The machine is mechanically, electrically and pneumatically integrated. Compared with other products of its kind at abroad, it has such features as low investment, high efficiency, low energy consumption, easy operation, stable performance, simple maintenance, etc. B.GLS-III Aluminum-plastic laminated tube machine uses aluminum-plastic laminated sheets and full-plastic laminated sheets as the materials and adopts high frequency welding technology for producing various specifications of laminated tubes. The products produced are featured by flat and firm weld seams, precise and beautiful cutting etc. By adopting the device of sheet replacement without machine stopping, it is featured by the highest sheet utilization rate, the lowest labor intensity, safe use, etc. B.GLS-III Aluminum-plastic laminated tube machine unit is mainly composed of automatic unwinder, connection platform, automatic edge cutting device, automatic deviation correcting system, automatic forming device, high frequency welding device, vertical and horizontal dragging devices, automatic control and tracking rotary cutting device, man-machine interface control system, etc. The machine has been granted 6 national patents with patent numbers 02219950.0; 002119963.7; ZL200520077446.0; ZL200620071770.6; ZL200520077451.1;ZL200520077448.X; ZL200520077447.5.
2.2Main Parameters:
Machine main motor power
2.2 kw
Cutter motor power
1.0kw
High frequency welding power
2 kw
Other welding power
0.5kw
Input power supply
380(220)V/50Hz
Max.production capacity
150pcs/min
Dimension(L*W*H)
4810*870*1700mm
Weight
3000(kg)
2.3 Part List
Name
Model
Quantity (Set)
Remark
High frequency
SP-15B
1
Air pump
XB-370 370W/380V
1
Three-phase dry transformer
Mode: S6 Volume: 2KVA 380V/220V
1
Shanghai People Electric factory
Servo motor
1KW
2
Panasonic
Servo motor controller
2
Panasonic
Touch Screen ( HMI)
PWS6A00T-PE 24VDC/1.25A
1
Taiwan QuanYi Electric(HITECH)
Adjustable motor of the speed of exit tube
YN90-40 40W
1
The color adjustable speed motor
YN70-20
1
VTV Motor
Rotary encoder
E40S6-2000-3-1-24
1
Autonics, made in Korea
Gear reducer motor
CH2200 -20 Power 2200W, Speed ratio 20, 380V
1
Chengbang Precision industry Co. (Taiwan)
Gear reducer motor
CH400-10 Power 400w,380V Speed ratio 10, Output shaft diameter 22
3.1 Introduction B·GLS-IV Tube Machine is successfully researched, designed and manufactured by us with the advanced technologies home and abroad on our tube machine of the second generation. Together with mechanical, electronic and pneumatic technologies, the B·GLS-IV is high automatic. Compared with the machines of the same kind home and abroad, it boasts of lower investment, higher productivity, lower consumption, easier operation, automatic warning on failures, non-stopping roll re-feeding, accurate position of rotary cutting, easier maintenance and more stable performance. With the high frequency welding and the aluminum-plastic laminated material, it can produce laminated tubes of all specifications with smooth and firm welded seam. Its accurate cutting makes the tubes the same length. It can be combined with our B·ZT-III automatic shoulder-injecting machine to become an automatic tube production line that is scientific and reasonable in working in high speed and producing well products. It has the advantages of high utilization, lower labour intensity, more safety, etc. over the domestic tube machines used now. This machine is mainly composed of automatic roll-releasing device, connecting platform, storing case, automatic margin-cutting mechanism, automatic tube-forming device, high frequency welding mechanism, vertical and level traction devices, automatic tube-feeding mechanism, automatic synchronous revelling cutting mechanism and computer control system. It has awarded the national patent, and the patent number is 02219950.0. And the patent number of its high frequency welding device is 002119963.
4.B·ZJ-III Automatic ShoulderInjecting Machine for Round and Oval Shoulder
4.1 Introduction B·ZJ-III Automatic ShoulderInjecting Machine, researched and manufactured on our own, is a new type machine of advanced science and technology specially for shoulder injection. Its all operation is controlled by PLC of large-scale through a people-machine interface of touch screen. By plastic injecting, spitting, squeezing and welding, it can make a plastic shoulder for plastic tubes and aluminum-plastic tubes. And the shoulder is smooth, beautiful and firm. This machine mainly includes precise clearance apparatus, automatic tube-feeding device, fixedvolume injecting device, plastic spitting device, mould-closing forming device, moldseparatingdevice, automatic tube-releasing device , automatic material-feeding device and cushion container. The main two parts of this machine have been awarded the national patents The plastic-injecting device, patent number: ZL 200420027317.6 The mold turning and fastening device, patent number: ZL 200420027315.7
4.2 Main Technical Parameters:
Power Supply
380V
Power
19.8kW
Air Pressure
≥6Bar
Air Consumption
≥0.5m3
Dimensions
3330×2250×3400mm
Tube Diameter
Φ16-Φ50mm(Round)Φ22-Φ50mm(Oval)
Tube Length
55-210mm
Productivity
40-60pcs/min
Weight
4500kg
4.3 Main Part List
Name
Model
Manufactor
Transducer
BFV00042DK
Panasonnic
PLC
AFPX-C60T
Panasonnic
PLC
AFPX-DA2
Panasonnic
PLC
AFPX-EFP0
Panasonnic
PLC
FPO-TC4(AFPO420)
Servo Motor
MDMA202GCG/2KW
Panasonnic
Servo Drive
MEDHT7364/2KW
Panasonnic
Servo Motor
MDMA102GCG/1KW
Panasonnic
Servo Motor
MDDHT3530/1KW
Panasonnic
Main Pneumatic elements(cylinder, magnetic valve)
SMC(Japan)
Linear slider bearings, Lead rail
HIWIN(Taiwan)
Extrusion molding screw
φ32
Zhoushan Jingye screw manufacturing factory
Reducer
Jie Brand(Hangzhou)
Gear reducing motor
CH200- 1:10 Horizontal
Chengbang Motor (Taiwan)
5. B.ZJ-II Shoulder Injection Machine
5.1 Introduction Double-mold alternate forming is adopted with high working efficiency. Screwing pre-plasticization, fixed and limit feeding, and full-hydraulic fast&slow mold closing are adopted. It has such advantages as high mold clamping force, smooth mold movement,electric interlocking, smooth and beautiful injection head, good safety and reliability, small floor space, easy mold assembly and disassembly,etc. Shoulder-injection mold: diameter of tube is 12.7mm-60 mmwith oval and round shapes. Design and manufacturing can also be made according to customer requirements. Thread shapes can also be designed and manufactured according to customer requirements.
5.2 Main Technical Parameters
Machine Main Motor Power
5.5KW
Heating Power
3.5KW
Injection Weight
63cm3
Power Supply
136MPa
MoldLocking Power
400KN
Mold Opening Power
100KN
Max.Production Capacity
22-24pcs/min
Dimension
2300×1700×2800mm
Weight
1300kg
6. B.ZFG-II Top sealing and capping machine
6.1 Introduction This machine is suitable for opening the hole in the head of plastic or aluminum-plastic laminated tube which is hermetic, and sealing the hole with aluminum foil, then capping the tube finally. It includes three functions together. This machine is an ideal machine for the tube manufacture plants. It uses the advanced PLC control and screen-touch interface programs, and the servo electric drive can keeps pinpoint. It also enjoys firm structure, widely usage, high speed and stable operation. Accurate holing, attractive sealing and precise capping are all the advantages of the machine.
7. B.SJ-1080 Cap Making Machine (160g) Mould Size Diameter (mm): 12.7, 16, 19, 22, 25, 28, 30, 32, 35, 38, 50, and 60 (Conical, nail, stand-up and flip top cap for choice)
7.1Introduction Injection moulding machine applies high responsive proportional variable pump system to replace the traditional 3-way proportional valve control mode , thus to enable the high match of power between hydraulic out put and machine effective operation which avoids energy loss from high pressure throttle , flow , compared with normal constant pump drive machine the variable pump drive machine is able to save . In addition , the machine less heating enables save of cooling water by 30% , debasing peripheral noise and extension of service life hydraulic sealing part sand oil to minimize operation and maintenance cost and meanwhile to meet the strict international environment protective policy finally , the amount of the output increases obviously.
8.1 Application and performance The machine is widely used for filling, sealing and batch No.Printing of products packaged by aluminum tubes in cosmetics, toothpastes, medical ointments, food, shoe polishes, adhesives, etc. According to customer requirements, the machine can realize dual-use filling of liquid and ointment materials through special design and special filling device. The machine can be used independently and can also form a production flow line with other requirement such as the automatic packaging machine and etc.
8.2 Features
The main driving adopts full mechanical structure with stable running, low noise, and convenient operation and maintenance.
Equipped with automatic tube dropping box, automatic tube feeding, double-head filling, automatic color code aligning, automatic tube discharging
Hot air inner heating, hot air heating from tube inner wall, no damage to tube surface tissues, beautiful sealing, especially suitable for sealing full-plastic packaging tubes
Automatically adjusted filling volume, no filling in case of no tube, PLC control, electrical buttons operation
Equipped with organic glass dust cover
Irregular shape sealing(optional)
Wire drawing preventing or leakage preventing filling head(optional)
Storage barrel liquid level control and alarming system, automatic feeding(optional)
Provided with mixing storage barrel(optional)
Provided with heating storage barrel(optional)
8.3 Main Technical Parameters
Type
B.GFN-100
Power Supply
380(220)V/50Hz
Power
9 kw
Air consumption
≤0.2 m³/min
Filling Volume
10-180ml(max240g)
Volume Precision
±1.5%
Max. Production Capacity
80-100pcs/min
Filling at one time
2pcs
Tube Size
19-40MM
Dimension(L*W*H)
2480*1200*2190MM
Weight
1300KG
9 B.GFN-502 Inner-heating filling and sealing machine
9.1 Application B.GFN-502 Inner-heating filling and sealing machine is widely used for filling, sealing and batch No.Printing of products packaged by aluminum tubes in cosmetics, toothpastes, medical ointments, food, shoe polishes, adhesives, etc. According to customer requirements, the machine can realize dual-use filling of liquid and ointment materials through special design and special filling device. The machine can be used independently and can also form a production flow line with other requirement such as the automatic packaging machine and etc.
9.2 Features
The main driving adopts full mechanical structure with stable running, low noise, and convenient operation and maintenance.
Equipped with automatic tube dropping box, automatic tube feeding, double-head filling, automatic color code aligning, automatic tube discharging
Hot air inner heating, hot air heating from tube inner wall, no damage to tube surface tissues, beautiful sealing, especially suitable for sealing full-plastic packaging tubes
Automatically adjusted filling volume, no filling in case of no tube, PLC control, electrical buttons operation
Equipped with organic glass dust cover
Irregular shape sealing(optional)
Wire drawing preventing or leakage preventing filling head(optional)
Storage barrel liquid level control and alarming system, automatic feeding(optional)
The machine is widely used for filling, sealing and batch No.Printing of products packaged by aluminum tubes in cosmetics, toothpastes, medical ointments, food, shoe polishes, adhesives, etc. According to customer requirements, the machine can realize dual-use filling of liquid and ointment materials through special design and special filling device. The machine can be used independently and can also form a production flow line with other requirement such as the automatic packaging machine and etc.
10.1 Features
Equipped with automatic tube dropping box, automatic tube feeding, automatic color code aligning, automatic tube discharging
Hot air inner heating, hot air heating from tube inner wall, no damage to tube surface tissues, beautiful sealing, especially suitable for sealing full-plastic packaging tubes
Mechanically adjusted filling volume, no filling in case of no tube, PLC control, electrical buttons operation
Touch Screen (optional)
Irregular shape sealing(optional)
Wire drawing preventing or leakage preventing filling head(optional)
Storage barrel liquid level control and alarming system, automatic feeding(optional)
Provided with mixing storage barrel(optional)
Provided with heating storage barrel(optional)
10.2 Main Technical Parameters
Type
B.GFN-301
Power Supply
380(220)V/50Hz
Power
4.2 kw
Air consumption
≤0.6m³/min
Filling Volume
15-60ml
60-120ml
120-200ml
Volume Precision
±3%
±2%
±1%
Max. Production Capacity
25-30 pcs/min
Tube Size
16-50MM
Dimension(L*W*H)
1600*1090*1500MM
Weight
260KG
Remark: For the smallest volume-5g, we need change the Material Tank to a small tank without fees.
10.3 Main Part list
Touch screen(HMI)
1
Frequency transformer
VFD-M 220V 0.4Kw
1
PLC
DVR32ES
1
Temperature Controller
XMTG-8031/K Grade
1
Keyang(Zhejiang)
Color Sensor
R55CG1
1
Pneumatic Component
Low-speed Permanent Magnet Synchronous Motor
70TDY4 60rpm 220V
1
Suzhou
Three phase asynchronous motor
YS7124
1
Nantong
Heater
LEISTERLE 3000
1
Leister(Switzerland)
Air Pump
XGB /370W
1
Shanghai
Final Product Empty lami-tubes mainly used for packing toothpaste, medicine, body lotion and cream-like daily goods.