Laminate Tube Production/Making Line

• Customization: Available
• Product Type: Plastic Composite Pipe
• Screw No.: Single-screw
• Automation: Automatic
• Computerized: Computerized
• Certification: ISO9001:2008, GMP
• Customized: Customized
• Condition: New
• Welding Type: Hot Temperature
• Speed: Changing According with Tube Diameter and Length
• Transport Package: Wooden Case
• Specification: 4810*850*1700mm
• Trademark: Sunway
• Origin: Jiangsu, China
• Production Capacity: 30 PCS/Month

Product Description

Laminate Tube Production/Making Line

Product Description

1. B.GLS-III Automatic Laminated Tube Making Machine(ABL and PBL)
Mold Size Diameter (mm): 12.7, 16, 19, 22, 25, 28, 30, 32, 35, 38, 40,50, 60

1.1 Introduction
This machine can make Aluminum-plastic tube and Plastic tube.
The B.GLS-III model aluminum-plastic laminated tube machine is successfully researched and developed by our company through absorbing internationally advanced technologies on the basis of the first generation tube machine. The machine is mechanically, electrically and pneumatically integrated. Compared with other products of its kind at abroad, it has such features as low investment, high efficiency, low energy consumption, easy operation, stable performance, simple maintenance, etc.
B.GLS-III Aluminum-plastic laminated tube machine uses aluminum-plastic laminated sheets and full-plastic laminated sheets as the materials and adopts high frequency welding technology for producing various specifications of laminated tubes. The products produced are featured by flat and firm weld seams, precise and beautiful cutting etc.
By adopting the device of sheet replacement without machine stopping, it is featured by the highest sheet utilization rate, the lowest labor intensity, safe use, etc.
B.GLS-III Aluminum-plastic laminated tube machine unit is mainly composed of automatic unwinder, connection platform, automatic edge cutting device, automatic deviation correcting system, automatic forming device, high frequency welding device, vertical and horizontal dragging devices, automatic control and tracking rotary cutting device, man-machine interface control system, etc.
The machine has been granted 6 national patents with patent numbers 02219950.0; 002119963.7; ZL200520077446.0; ZL200620071770.6; ZL200520077451.1;ZL200520077448.X; ZL200520077447.5.

1.2 Main Parameters
 

Machine main motor power	2.2 kw
Cutter motor power	1.0kw
High frequency welding power	2 kw
Other welding power	0.5kw
Input power supply	380(220)V/50Hz
Max.production capacity	150pcs/min
Dimension(L*W*H)	4810*870*1700mm
Weight	3000(kg)

 

1.3 Part List

Name	Model	Quantity (Set)	Remark
High frequency	SP-15B	1
Air pump	XB-370 370W/380V	1
Three-phase dry transformer	Mode: S6 Volume: 2KVA 380V/220V	1	Shanghai People Electric factory
Servo motor	1KW	2	Panasonic
Servo motor controller		2	Panasonic
Touch Screen ( HMI)	PWS6A00T-PE 24VDC/1.25A	1	Taiwan QuanYi Electric(HITECH)
Adjustable motor of the speed of exit tube	YN90-40 40W	1
The color adjustable speed motor	YN70-20	1	VTV Motor
Rotary encoder	E40S6-2000-3-1-24	1	Autonics, made in Korea
Gear reducer motor	CH2200 -20 Power 2200W, Speed ratio 20, 380V	1	Chengbang Precision industry Co. (Taiwan)
Gear reducer motor	CH400-10 Power 400w,380V Speed ratio 10, Output shaft diameter 22	1	Chengbang Precision industry Co. (Taiwan )

1.4 Pictures

2. B.ZJ-IV Four Heads Shoulder Injection Machine

Mold Size Diameter (mm):  16, 19, 22, 25, 28, 30, 32, 35, 38, 40,50, 60
 

2.1 Introduction

B.ZJ-IV Automatic Tube Shoulder/Mouth/Heading/Neck Injection Machine, researched and manufactured on our own, is a new type machine of advanced science and technology specially for shoulder injection. B.ZJ-IV Automatic Tube Shoulder/Mouth/Heading/Neck Injection Machines all operation is controlled by PLC of large-scale through a people-machine interface of touch screen. By plastic injecting, spitting, squeezing and welding, B.ZJ-IV Automatic Tube Shoulder/Mouth/Heading/Neck Injection Machine can make a plastic shoulder for plastic tubes and aluminum-plastic tubes. And the shoulder is smooth, beautiful and firm. 
B.ZJ-IV Automatic Tube Shoulder/Mouth/Heading/Neck Injection Machine mainly includes precise clearance apparatus, automatic tube-feeding device, fixed volume injecting device, plastic spitting device, mould-closing forming device, mould separating device, automatic tube-releasing device , automatic material-feeding device and cushion container.
 

2.2 Main Parameters  

Power Supply	380V/50HZ
Power	15kW
Air Pressure	0.6Mpa
Air Consumption	0.75m^3
Tube Diameter	Φ16-Φ50mm
Tube Length	55-200mm
Productivity	80-110pcs/min
Weight	2500kg
Dimension(L*W*H)	3.2m*1.4m*2.1m
Connection distributor(L*W*H)	2.75m*0.5m*1.0m

 

2.3 Main Configuration

Parts	Model	Manufacturer
Planetary reducer	ABR180-14-S2-P0	TFO(Taiwan)
Planetary reducer	AB142-20-S2-P2	TFO(Taiwan)
Planetary reducer	AB090-07-S2-P2	TFO(Taiwan)
Planetary reducer	ABR090-30-S2-P1	TFO(Taiwan)
Worm reducer	WPWDKS100-25-A	Jie brand
Vacuum generator	ZL212	SMC
Air gripper (parallel opening and closing type)	MHZL2-25D	SMC
Vacuum suction cups and connectors	ZP3-T13BN-A5	SMC
Main pneumatic components		AirTAC
PLC	6ES7512-1DK01-0AB0	Siemens
touch screen	6AV2123-2MB03-0AX0	Siemens
Servo motor drive	6SL3210-5FB10-8UF0	Siemens
servo motor	1FL6042-2AF21-1AA1	Siemens
servo motor	1FL6042-2AF21-1AB1	Siemens
servo motor	1FK2204-5AK01-1SA0	Siemens
Servo motor drive	6SL3210-5HE13-5UF0	Siemens
servo motor	1FK2210-3AB01-1SA0	Siemens
servo motor	1FL6092-1AC61-0AA1	Siemens
Servo motor drive	6SL3210-5FE13-5UF0	Siemens

 

2.4 Pictures

3. B.ZFG-III Double-heads Screw Capping&Aluminum Foil Sealing Machine
 

3.1 Application

This machine is widely used in toothpaste, cosmetics, pharmaceutical and food industries, suitable for aluminum foil sealing  and automatic screw cap  of all kinds of aluminum-plastic laminated tube and plastic tube.

3.2 Introduction

The machine adopts gap dividing mechanism for circular rotary mechanism, precision gap inversion, and around it there are set following functions : automatic tube devices, aluminum foil sealing device, secondary heating sealing device, screw capping device, and secondary screw capping device. The above institutions and device is action under the control of PLC coordination .And in turn to finish the work of automatic tube feed, testing tube feeding condition, aluminum foil sealing, firstly screw capping, secondary screw capping, and tube out. Gap dividing mechanism adopts precision indexing CAM. Driven by motor. And motor speed controlled by the variable frequency. Reasonable distribution the working time of transposition and institution for each station. Transfer balance. And accurate positioning. Running speed can be adjust by the user, it can meet the general requirements of customer.

3.3 Main Features

3.3.1 Inversion using precision protractor indexing CAM mechanism,Smooth operation
3.3.2 Automatic to finish the work of double tubes feeding, capping , tubes out
3.3.3 Transposition of motor using frequency to control of speed, and the speed is adjustable
3.3.4 Screw cap is the servo motor drive, to ensure screw capping tightness.Through the replacement parts, it can be suitable for variety size of tube and cap.

3.3.5 Control part adopts PLC control system, man-machine interface parameter set

3.3.6 The size of tube mandrel changed is easy and quick.
 

3.4 Main Parameters

power supply	220V/50Hz
power	1.5kW
Air consumption	0.6m^3/min
tube diameter	Φ19-Φ50 mm
tube length	70-210 mm
production capacity	60-110pcs/min
dimension	2500×2000×1500 mm (L×W×H)
weight	About 800kg

 

3.5 Configuration

Part	Model	Manufacturer
Chengbang Gear Motor	CH-4 1:20 1500W, 220/380V	Taiwan
Frequency converter	6SL3210-5BE21	Siemens
servo motor	1FL6034-2AF21	Siemens
Servo drive	6SL3210-5FB10	Siemens
touch screen	6AV6648-0CC11	Siemens
PLC	6ES7288-1ST40	Siemens
Speed motor	YN90-90, 90W, 220V (Vertical)	VTV
Curved cam indexer	RHH110F-8-120	Shandong
Vibrating screen	Customized	Qigang Shanghai
Main pneumatic components		AirTAC

 

3.6 Pictures

4. B.SJ-1800 Cap Making Machine
Mould Size Diameter (mm): 12.7, 16, 19, 22, 25, 28, 30, 32, 35, 38, 50, and 60 (Conical, nail, stand-up and flip top cap for choice)

4.1 Introduction
Injection moulding machine applies high responsive proportional variable pump system to replace the traditional 3-way proportional valve control mode , thus to enable the high match of power between hydraulic out put and machine effective operation which avoids energy loss from high pressure throttle , flow , compared with normal constant pump drive machine the variable pump drive machine is able to save . In addition , the machine less heating enables save of cooling  water by 30% , debasing peripheral noise and extension of service life hydraulic sealing part sand oil to minimize operation and maintenance cost and meanwhile to meet the strict international environment protective policy finally , the amount of the output increases obviously. 

4.2 Main Parameters

Model	B·JS1800×1
Injection Unit	A      B       C
Screw Diameter      mm	40      45      48
Screw L/D Ratio     L/D	23.6     21     19.7
Shot Size(Theoretical) cm3	283     258     407
Injection Weight(g)      ps	257     326     371
Injection Weight(oz)      ps	9.1     11.5     13.1
Injection Rate        g/s	122     137     150
Plasticizing Capacity  g/s	185     21.7     23.8
Injection Pressure     Mpa	215     169     149
Screw Speed         r/min	200
Clamping Unit
Clamp Tonnage      KN	1800
Toggle Stroke        mm	425
Space Between Tie Bars mm	460*460
Max. Mold Height     mm	500
Min. Mold Height     mm	180
Ejector Stroke        mm	130
Ejector Tonnage      KN	45
Other
Max. Pump Pressure   Mpa	16
Pump Motor Power    kW	15
Heater Powder        kW	9.3
Machine Dimensions(L*W*H) m	5.2*1.35*1.9
Machine Weight(Appoximat) t	5

 

4.3 Pictures

4.4 Molds



5. SW-R260 6C+1 FULL ROTARY LETTER PRESS

TECHNICAL SPECIFICATIONS AND DESCRIPTION

5.1 Main features and Technical specifications
Model DH-R260-6C+1 is a high performance full rotary letterpress. It is composed of unwinding/rewinding unit,letterpress printing units,UV drying units,automatic tension control system,web guide syetem,laminating unit and rotary die cut unit,etc.
Outstanding features of this machine
 
5.1.1 Main features

• Max printing speed:100m/min
• Unwinding & rewinding adopt automatic tension control system
• Easy opration and fast make-ready
• The New structure of print pressure adjustment cause the operation becomes more convenient
• Modular design cause this machine to have space of upgrade

5.1.2 Main technical specifications

• Printing unit numbers:6
• Applicable substrate:self-adhisive paper/pvc/pet/pp,polyster film,laminate    tubes,flexible packaging material,etc.
• Thickness of  substrate:0.07mm-0.35mm ,minimum 0.04mm for film
• Applicable substrate width range:70mm-270mm
• Max. printing speed:100m/min,suggested printingspeed:40-60m/min;(actual speed is determined by substrate's feature and quality,etc.)
• Suitable inks:UV inks only
• Applicable plate :photopolymer plate,such as Toyobo "printight",BASF "Nyloprint" and various other water washable flexible plates; thickness:0.95mm;
• Printing Gears Range (Gearing & Repeat Sizes):190.5 to 460.4mm (60T-140T)
• Maximum Unwinder and Rewinder Capacity: Outer Diameter: 650 mm
• Central Impression Drum:   1000 mm O.D with 1/8cp Gears
• Total Power Requirement: 50 KVA - 3-Phase, 380 V/ 440V and 50/60 Hz
• Machine Dimension and Net Weight:L5400*W1100*Ht190MM 8600KGS                                                                 

5.2 Main Configuration

1	UNWIND SECTION
	AMOUNT	1 SET
	UNWIND CAPACITY	¢650mm
	MAX.material WIDTH	260mm
	CORE	¢76mm(3 INCH)
	UNWIND MANDREL	3 INCH(PNEUMATIC )
	THE TENSION CONTROLS MODE	ELECTROMAGNETIC
	SPLICING TABLE	1
	WEB GUARD	1 (BST)
2	CENTER IMPRESS DRUM SECTION
	AMOUNT	1
	LETTERPRESS UNIT	6
	PLATE THICKNESS	0.95mm
	TAPE THICKNESS	0.11mm
	CENTER IMPRESS DRUM	DIAMETER 1000MM RUBBER DRUM
	REGISTER ADJUSTMENT: LONGITUDINAL	MANUAL±5.0mm
	LATERAL	MANUAL±2.4mm
	CYLINDER SIZE	60T-145T;3.175mm/T
	GEAR	CP 1/8(3.175mm)
	CYLINDER AMOUNT(CUSTOMIZE)	5SETS(6 PIECES EACH SET)
3	UV DRYING SYSTEM
	5KW AIR COOLING(3 stages)	6
	7KW AIR COOLING(3 stages)	1(for varnish)
4	UV VARNISH SECTION
	FLEXO VARNISH STATION	1
	ANILOX ROLLER	1
	VARISH INK CONTAINER	1
	INK PUMP	1
	VARNISH ROLLER	1
5	ROTARY DIE CUTTING SECTION
	AMOUNT	1
	DIE CUT AREA:    LONGITUDINAL	240mm
	LATERAL	190.5mm-460.4mm(60T-145T)
	GEAR	CP 1/8   3.175mm
	REGISTER ADJUSTMENT: LONGITUDINAL	MANUAL±5.0mm
	LATERAL	MANUAL±2.4mm
6	WASTE MATRIX REWIND STATION
	AMOUNT	1
	REWIND MANDREL	3 INCH(PNEUMATIC)
	MAX. REWIND DIAMETER	700mm
7	REWIND STATION
	AMOUNT	1
	REWIND MANDREL	1 ( 3 INCH PNEUMATIC)
	MAX. REWIND DIAMETER	650mm
	CONTROL MODE	ELECTROMAGNETIC
8	LAMINATE SECTION
	AMOUNT	1
	LAMINTE UNWINDER MANDREL	1 ( 3 INCH PNEUMATIC)
	LINER REWINDER MANDREL	1 ( 3 INCH PNEUMATIC)
9	BACK SLITTING SECTIN
	AMOUNT	1
	TYPE	RAZOR BLADE
	REGISTER ADJUSTMENT	MANUAL:±10.0mm
10	ANTI-STATIC DEVICE	1
11	CORONA TREATOR	1
12	OTHER DEVICES
	PLATE MOUNTING STAND	1
	TENSION CONTROLER	2 SETS (MEROBL FRANCE)
	LOW-VOLTAGE ELECTRICAL APPLIANCE	SCHNEIDER
	AIR COMPRESSION POWER	1.5KW
	MACHINERY COATING COLOUR	HONTEC STANDARD

 

5.3 Accessories

No.	Description	Specification	Qty	Remark
1	Tool box		1 set	Enclose tools
2	UV lamps	5Kw	2 pcs
3	UV lamps	7Kw	1 pcs
4	Distribution roller	φ32	2 pcs
5	Distribution roller	φ35	2 pcs
6	Distribution roller	φ38	2 pcs
7	Ink doctor roller	φ38	2 pcs
8	Form roller	φ54	2 pcs
9	Form roller	φ58.6	2 pcs
10	Anilox roller blade		2 pcs
11	Ink washing blade		6pcs
12	Oil gun		1 set
13	Grease gun		1 set

 

5.4 Pictures

 

5.5 Auxiliary Facilities(Prepared by Customer)

1. Power source:3 phase 5 wires,380V 50Hz
2. Cable size:main power 3×50mm²;N:1×10mm²;PE:1×10²
3. Compressed air pressure: 5bar

 5.6 Price List

ITEM	DESCRIPTION OF COMMODITY	UNIT	QTY
1	Full rotary letter press Model:DH-R260 6C+1 SUITABLE MATERIAL: SELF-ADHESIVE PAPERS;PVC;PET LAMINATE TUB ETC. MAX.WEB WIDTH: 270mm(+/-)5mm MAX.PRINTING WIDTH: 250mm PRINTING LENGTH: 190.5mm-460.4mm(60T-145T) MAX.SPEED:100M/min DIMENSION: L5400mm;W1100;H2500mm WEIGHT:8600KG	set	1
1.1	Unwinding unit	set	1
	Pneumatic expanding unwind mandrel	pcs	1
	Web guide	set	1
	Splice table	pcs	1
1.2	C.I.D Printing unit	set	1
	Letterpress Printing unit	set	6
	Ink washing unit	set	6
	Cylinder fixed mandrel	pcs	6
1.3	Vanish unit	set	1
1.4	Corona treater	set	1
1.5	Anti-static device	set	1
1.6	Slitting unit	set	1
1.7	Rewinding unit	set	1
1.8	UV dryer	set	1
	5kw UV unit	set	6
	7kw UV unit	set	1
1.9	Tension control system	set	2
1.10	Spare parts	set	1
2	options
2.1	Back side printing unit with delam/relam mechanism	Set	1
2.2	Rotary die cutting unit	set	1
2.3	Cold foil device	Set	1
2.4	Video inspection	set	1
3	Standard export packing by sea and for long distance transportation by truck
4	Installation and commissioning:the seller's engineers'traveling,boarding ,lodging costs and air ticket for the buyer's account

 

Sample Pictures

Tube Layers

Factory Pictures

Processing workshop