Laminated Tube Production Line-Abl Pbl

Product Details
Customization: Available
Warranty: 1 Year
Product Type: Plastic Composite Pipe
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Registered Capital
750000 RMB
Plant Area
501~1000 square meters
  • Laminated Tube Production Line-Abl Pbl
  • Laminated Tube Production Line-Abl Pbl
  • Laminated Tube Production Line-Abl Pbl
  • Laminated Tube Production Line-Abl Pbl
  • Laminated Tube Production Line-Abl Pbl
  • Laminated Tube Production Line-Abl Pbl
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  • Overview
  • Product Description
  • Sample Pictures
  • Tube Layers
  • Factory Pictures
  • Processing workshop
Overview

Basic Info.

Model NO.
60-100pcs/min
Automation
Automatic
Computerized
Computerized
Certification
ISO9001:2008, GMP
Customized
Customized
Condition
New
After-sales Service
Video Guide and Send Engineers to Visit
Welding Type
Hot Temperature
Speed
Changing According with Tube Diameter and Length
Transport Package
Wooden Case
Specification
4810*850*1700mm
Trademark
Sunway
Origin
Jiangsu, China
Production Capacity
30 PCS/Month

Product Description

Laminate Toothpaste Tube/Hose/Pipe/Tubo Production/Making Line(Samples of tubes will be free)
Laminated Tube Production Line-Abl Pbl

Product Description

1. B.GLS-III Automatic Laminated Tube Making Machine(ABL and PBL)
Mold Size Diameter (mm): 12.7, 16, 19, 22, 25, 28, 30, 32, 35, 38, 40,50, 60

1.1 Introduction
This machine can make Aluminum-plastic tube and Plastic tube.
The B.GLS-III model aluminum-plastic laminated tube machine is successfully researched and developed by our company through absorbing internationally advanced technologies on the basis of the first generation tube machine. The machine is mechanically, electrically and pneumatically integrated. Compared with other products of its kind at abroad, it has such features as low investment, high efficiency, low energy consumption, easy operation, stable performance, simple maintenance, etc.
B.GLS-III Aluminum-plastic laminated tube machine uses aluminum-plastic laminated sheets and full-plastic laminated sheets as the materials and adopts high frequency welding technology for producing various specifications of laminated tubes. The products produced are featured by flat and firm weld seams, precise and beautiful cutting etc.
By adopting the device of sheet replacement without machine stopping, it is featured by the highest sheet utilization rate, the lowest labor intensity, safe use, etc.
B.GLS-III Aluminum-plastic laminated tube machine unit is mainly composed of automatic unwinder, connection platform, automatic edge cutting device, automatic deviation correcting system, automatic forming device, high frequency welding device, vertical and horizontal dragging devices, automatic control and tracking rotary cutting device, man-machine interface control system, etc.
The machine has been granted 6 national patents with patent numbers 02219950.0; 002119963.7; ZL200520077446.0; ZL200620071770.6; ZL200520077451.1;ZL200520077448.X; ZL200520077447.5.

1.2 Main Parameters

 

Machine main motor power 2.2 kw
Cutter motor power 1.0kw
High frequency welding power 2 kw
Other welding power 0.5kw
Input power supply 380(220)V/50Hz
Max.production capacity 150pcs/min
Dimension(L*W*H) 4810*870*1700mm
Weight 3000(kg)
 
1.3 Part List
Name Model Quantity
(Set)
Remark
High frequency SP-15B 1  
Air pump XB-370 370W/380V 1  
Three-phase dry transformer Mode: S6 Volume: 2KVA 380V/220V 1 Shanghai People Electric factory
Servo motor 1KW 2 Panasonic
Servo motor controller   2 Panasonic
Touch Screen
( HMI)
PWS6A00T-PE 24VDC/1.25A 1 Taiwan QuanYi Electric(HITECH)
Adjustable motor of the speed of exit tube YN90-40 40W 1  
The color adjustable speed motor YN70-20 1 VTV Motor
Rotary encoder E40S6-2000-3-1-24 1 Autonics, made in Korea
Gear reducer motor CH2200 -20 Power 2200W,
Speed ratio 20, 380V
1 Chengbang Precision industry Co. (Taiwan)
Gear reducer motor CH400-10 Power 400w,380V
Speed ratio 10, Output shaft diameter 22
1 Chengbang Precision industry Co. (Taiwan )
1.4 Pictures

Laminated Tube Production Line-Abl Pbl
2. B.ZJ-IV Four Heads Shoulder Injection Machine

Mold Size Diameter (mm):  16, 19, 22, 25, 28, 30, 32, 35, 38, 40,50, 60
 
2.1 Introduction
B.ZJ-IV Automatic Tube Shoulder/Mouth/Heading/Neck Injection Machine, researched and manufactured on our own, is a new type machine of advanced science and technology specially for shoulder injection. B.ZJ-IV Automatic Tube Shoulder/Mouth/Heading/Neck Injection Machines all operation is controlled by PLC of large-scale through a people-machine interface of touch screen. By plastic injecting, spitting, squeezing and welding, B.ZJ-IV Automatic Tube Shoulder/Mouth/Heading/Neck Injection Machine can make a plastic shoulder for plastic tubes and aluminum-plastic tubes. And the shoulder is smooth, beautiful and firm. 
B.ZJ-IV Automatic Tube Shoulder/Mouth/Heading/Neck Injection Machine mainly includes precise clearance apparatus, automatic tube-feeding device, fixed volume injecting device, plastic spitting device, mould-closing forming device, mould separating device, automatic tube-releasing device , automatic material-feeding device and cushion container.
 
2.2 Main Parameters  
Power Supply 380V/50HZ
Power 15kW
Air Pressure 0.6Mpa
Air Consumption 0.75m3
Tube Diameter Φ16-Φ50mm
Tube Length 55-200mm
Productivity 80-110pcs/min
Weight 2500kg
Dimension(L*W*H) 3.2m*1.4m*2.1m
Connection distributor(L*W*H) 2.75m*0.5m*1.0m
 
2.3 Main Configuration
Parts Model Manufacturer
Planetary reducer ABR180-14-S2-P0 TFO(Taiwan)
Planetary reducer AB142-20-S2-P2 TFO(Taiwan)
Planetary reducer AB090-07-S2-P2 TFO(Taiwan)
Planetary reducer ABR090-30-S2-P1 TFO(Taiwan)
Worm reducer WPWDKS100-25-A Jie brand
Vacuum generator ZL212 SMC
Air gripper (parallel opening and closing type) MHZL2-25D SMC
Vacuum suction cups and connectors ZP3-T13BN-A5 SMC
Main pneumatic components   AirTAC
PLC 6ES7512-1DK01-0AB0 Siemens
touch screen 6AV2123-2MB03-0AX0 Siemens
Servo motor drive 6SL3210-5FB10-8UF0 Siemens
servo motor 1FL6042-2AF21-1AA1 Siemens
servo motor 1FL6042-2AF21-1AB1 Siemens
servo motor 1FK2204-5AK01-1SA0 Siemens
Servo motor drive 6SL3210-5HE13-5UF0 Siemens
servo motor 1FK2210-3AB01-1SA0 Siemens
servo motor 1FL6092-1AC61-0AA1 Siemens
Servo motor drive 6SL3210-5FE13-5UF0 Siemens
 
2.4 Pictures
Laminated Tube Production Line-Abl Pbl


3. B.ZFG-III Double-heads Screw Capping&Aluminum Foil Sealing Machine
 
3.1 Application
This machine is widely used in toothpaste, cosmetics, pharmaceutical and food industries, suitable for aluminum foil sealing  and automatic screw cap  of all kinds of aluminum-plastic laminated tube and plastic tube.
3.2 Introduction
The machine adopts gap dividing mechanism for circular rotary mechanism, precision gap inversion, and around it there are set following functions : automatic tube devices, aluminum foil sealing device, secondary heating sealing device, screw capping device, and secondary screw capping device. The above institutions and device is action under the control of PLC coordination .And in turn to finish the work of automatic tube feed, testing tube feeding condition, aluminum foil sealing, firstly screw capping, secondary screw capping, and tube out. Gap dividing mechanism adopts precision indexing CAM. Driven by motor. And motor speed controlled by the variable frequency. Reasonable distribution the working time of transposition and institution for each station. Transfer balance. And accurate positioning. Running speed can be adjust by the user, it can meet the general requirements of customer.
3.3 Main Features
3.3.1 Inversion using precision protractor indexing CAM mechanism,Smooth operation
3.3.2 Automatic to finish the work of double tubes feeding, capping , tubes out
3.3.3 Transposition of motor using frequency to control of speed, and the speed is adjustable
3.3.4 Screw cap is the servo motor drive, to ensure screw capping tightness.Through the replacement parts, it can be suitable for variety size of tube and cap.
3.3.5 Control part adopts PLC control system, man-machine interface parameter set
3.3.6 The size of tube mandrel changed is easy and quick.
 
3.4 Main Parameters
power supply 220V/50Hz
   power   1.5kW
Air consumption 0.6m3/min
tube diameter Φ19-Φ50 mm
tube length 70-210 mm
production capacity 60-110pcs/min
dimension 2500×2000×1500 mm (L×W×H)
weight About 800kg
 
3.5 Configuration
Part Model Manufacturer
Chengbang Gear Motor CH-4 1:20 1500W, 220/380V Taiwan
Frequency converter 6SL3210-5BE21 Siemens
servo motor 1FL6034-2AF21 Siemens
Servo drive 6SL3210-5FB10 Siemens
touch screen 6AV6648-0CC11 Siemens
PLC 6ES7288-1ST40 Siemens
Speed motor YN90-90, 90W, 220V (Vertical) VTV
Curved cam indexer RHH110F-8-120 Shandong
Vibrating screen Customized Qigang Shanghai
Main pneumatic components   AirTAC
 
3.6 Pictures
Laminated Tube Production Line-Abl Pbl

4. B.SJ-1800 Cap Making Machine
Mould Size Diameter (mm): 12.7, 16, 19, 22, 25, 28, 30, 32, 35, 38, 50, and 60 (Conical, nail, stand-up and flip top cap for choice)

4.1 Introduction
Injection moulding machine applies high responsive proportional variable pump system to replace the traditional 3-way proportional valve control mode , thus to enable the high match of power between hydraulic out put and machine effective operation which avoids energy loss from high pressure throttle , flow , compared with normal constant pump drive machine the variable pump drive machine is able to save . In addition , the machine less heating enables save of cooling  water by 30% , debasing peripheral noise and extension of service life hydraulic sealing part sand oil to minimize operation and maintenance cost and meanwhile to meet the strict international environment protective policy finally , the amount of the output increases obviously. 

4.2 Main Parameters
Model        B·JS1800×1
Injection Unit   A      B       C
Screw Diameter      mm   40      45      48
Screw L/D Ratio     L/D   23.6     21     19.7
Shot Size(Theoretical) cm3   283     258     407
Injection Weight(g)      ps   257     326     371
Injection Weight(oz)      ps   9.1     11.5     13.1
Injection Rate        g/s   122     137     150
Plasticizing Capacity  g/s   185     21.7     23.8
Injection Pressure     Mpa   215     169     149
Screw Speed         r/min 200
Clamping Unit  
Clamp Tonnage      KN 1800
Toggle Stroke        mm 425
Space Between Tie Bars mm 460*460
Max. Mold Height     mm 500
Min. Mold Height     mm 180
Ejector Stroke        mm 130
Ejector Tonnage      KN 45
Other  
Max. Pump Pressure   Mpa 16
Pump Motor Power    kW 15
Heater Powder        kW 9.3
Machine Dimensions(L*W*H) m 5.2*1.35*1.9
Machine Weight(Appoximat) t 5
 
4.3 Pictures
Laminated Tube Production Line-Abl Pbl

4.4 Molds

Laminated Tube Production Line-Abl Pbl


5. SW-R260 6C+1 FULL ROTARY LETTER PRESS

TECHNICAL SPECIFICATIONS AND DESCRIPTION

5.1 Main features and Technical specifications
Model DH-R260-6C+1 is a high performance full rotary letterpress. It is composed of unwinding/rewinding unit,letterpress printing units,UV drying units,automatic tension control system,web guide syetem,laminating unit and rotary die cut unit,etc.
Outstanding features of this machine
 

5.1.1 Main features
  • Max printing speed:100m/min
  • Unwinding & rewinding adopt automatic tension control system
  • Easy opration and fast make-ready
  • The New structure of print pressure adjustment cause the operation becomes more convenient
  • Modular design cause this machine to have space of upgrade

5.1.2 Main technical specifications
  • Printing unit numbers:6
  • Applicable substrate:self-adhisive paper/pvc/pet/pp,polyster film,laminate    tubes,flexible packaging material,etc.
  • Thickness of  substrate:0.07mm-0.35mm ,minimum 0.04mm for film
  • Applicable substrate width range:70mm-270mm
  • Max. printing speed:100m/min,suggested printingspeed:40-60m/min;(actual speed is determined by substrate's feature and quality,etc.)
  • Suitable inks:UV inks only
  • Applicable plate :photopolymer plate,such as Toyobo "printight",BASF "Nyloprint" and various other water washable flexible plates; thickness:0.95mm;
  • Printing Gears Range (Gearing & Repeat Sizes):190.5 to 460.4mm (60T-140T)
  • Maximum Unwinder and Rewinder Capacity: Outer Diameter: 650 mm
  • Central Impression Drum:   1000 mm O.D with 1/8cp Gears
  • Total Power Requirement: 50 KVA - 3-Phase, 380 V/ 440V and 50/60 Hz
  • Machine Dimension and Net Weight:L5400*W1100*Ht190MM 8600KGS                                                                 

5.2 Main Configuration
1







 
UNWIND SECTION  
AMOUNT  1 SET
UNWIND CAPACITY ¢650mm
MAX.material WIDTH 260mm
CORE ¢76mm(3 INCH)
UNWIND MANDREL 3 INCH(PNEUMATIC )
THE TENSION CONTROLS MODE ELECTROMAGNETIC
SPLICING TABLE 1
WEB GUARD 1 (BST)
2









 
CENTER IMPRESS DRUM SECTION  
AMOUNT 1
LETTERPRESS UNIT 6
PLATE THICKNESS 0.95mm
TAPE THICKNESS 0.11mm
CENTER IMPRESS DRUM DIAMETER 1000MM RUBBER DRUM
REGISTER ADJUSTMENT: LONGITUDINAL MANUAL±5.0mm
LATERAL MANUAL±2.4mm
CYLINDER SIZE 60T-145T;3.175mm/T
GEAR CP 1/8(3.175mm)
CYLINDER AMOUNT(CUSTOMIZE) 5SETS(6 PIECES EACH SET)
3

 
UV DRYING SYSTEM  
5KW AIR COOLING(3 stages) 6
7KW AIR COOLING(3 stages) 1(for varnish)
4




 
UV VARNISH SECTION  
FLEXO VARNISH STATION 1
ANILOX ROLLER 1
VARISH INK CONTAINER 1
INK PUMP 1
VARNISH ROLLER 1
5





 
ROTARY DIE CUTTING SECTION  
AMOUNT 1
DIE CUT AREA:    LONGITUDINAL 240mm
LATERAL 190.5mm-460.4mm(60T-145T)
GEAR CP 1/8   3.175mm
REGISTER ADJUSTMENT: LONGITUDINAL MANUAL±5.0mm
LATERAL MANUAL±2.4mm
6


 
WASTE MATRIX REWIND STATION  
AMOUNT 1
REWIND MANDREL 3 INCH(PNEUMATIC)
MAX. REWIND DIAMETER 700mm
7



 
REWIND STATION  
AMOUNT 1
REWIND MANDREL 1 ( 3 INCH PNEUMATIC)
MAX. REWIND DIAMETER 650mm
CONTROL MODE  ELECTROMAGNETIC
8


 
LAMINATE SECTION  
AMOUNT 1
LAMINTE UNWINDER MANDREL 1 ( 3 INCH PNEUMATIC)
LINER REWINDER MANDREL 1 ( 3 INCH PNEUMATIC)
9


 
BACK SLITTING SECTIN  
AMOUNT 1
TYPE RAZOR BLADE
REGISTER ADJUSTMENT MANUAL:±10.0mm
10 ANTI-STATIC DEVICE 1
11 CORONA TREATOR 1
12




 
OTHER DEVICES  
PLATE MOUNTING STAND 1
TENSION CONTROLER 2 SETS (MEROBL FRANCE)
LOW-VOLTAGE ELECTRICAL APPLIANCE SCHNEIDER
AIR COMPRESSION POWER 1.5KW
MACHINERY COATING COLOUR HONTEC STANDARD
 
5.3 Accessories
No. Description Specification Qty Remark
1 Tool box   1 set Enclose tools
2 UV lamps 5Kw 2 pcs  
3 UV lamps 7Kw 1 pcs  
4 Distribution roller φ32 2 pcs  
5 Distribution roller φ35 2 pcs  
6 Distribution roller φ38 2 pcs  
7 Ink doctor roller φ38 2 pcs  
8 Form roller φ54 2 pcs  
9 Form roller φ58.6 2 pcs  
10 Anilox roller blade   2 pcs  
11 Ink washing blade   6pcs  
12 Oil gun   1 set  
13 Grease gun   1 set  
 
5.4 Pictures
Laminated Tube Production Line-Abl Pbl
 
5.5 Auxiliary Facilities(Prepared by Customer)
  1. Power source:3 phase 5 wires,380V 50Hz
  2. Cable size:main power 3×50mm²;N:1×10mm²;PE:1×10²
  3. Compressed air pressure: 5bar
 5.6 Price List
ITEM DESCRIPTION OF COMMODITY UNIT QTY
1 Full rotary letter press
Model:DH-R260 6C+1
SUITABLE MATERIAL: SELF-ADHESIVE PAPERS;PVC;PET LAMINATE TUB ETC.
MAX.WEB WIDTH: 270mm(+/-)5mm
MAX.PRINTING WIDTH: 250mm
PRINTING LENGTH: 190.5mm-460.4mm(60T-145T)
MAX.SPEED:100M/min
DIMENSION: L5400mm;W1100;H2500mm
WEIGHT:8600KG
set 1
1.1 Unwinding unit set 1
Pneumatic expanding unwind mandrel pcs 1
Web guide set 1
Splice table pcs 1
1.2 C.I.D Printing unit
 
set 1
Letterpress Printing unit set 6
Ink washing unit set 6
Cylinder fixed mandrel pcs 6
1.3 Vanish unit set 1
1.4 Corona treater set 1
1.5
 
Anti-static device set 1
1.6 Slitting unit set 1
1.7 Rewinding unit set 1
1.8 UV dryer set 1
5kw UV unit set 6
7kw UV unit set 1
1.9 Tension control system set 2
1.10 Spare parts set 1
2 options    
2.1 Back side printing unit with delam/relam mechanism Set 1
2.2 Rotary die cutting unit set 1
2.3 Cold foil device Set 1
2.4 Video inspection set 1
3 Standard export packing by sea and for long distance transportation by truck
4 Installation and commissioning:the seller's engineers'traveling,boarding ,lodging costs and air ticket for the buyer's account

 

Sample Pictures

Laminated Tube Production Line-Abl Pbl

Tube Layers

Laminated Tube Production Line-Abl Pbl

Factory Pictures

Laminated Tube Production Line-Abl Pbl

Processing workshop

Laminated Tube Production Line-Abl Pbl

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