Seamless PE Tube Extrusion Line

• Customization: Available
• Type: Pipe Extruder
• Plastic Processed: PE
• Feeding Mode: Multiple Feed
• Assembly Structure: Integral Type Extruder
• Screw: Multi-Screw
• Engagement System: Intermeshing
• Screw Channel Structure: Deep Screw
• Exhaust: Don′t Exhaust
• Automation: Automatic
• Computerized: Computerized
• Welding Type: Hot Temperature
• Speed: Changing According with Tube Diameter and Length
• Transport Package: Wooden Case
• Specification: 7000*5000*2200mm
• Trademark: Sunway
• Origin: Jiangsu, China
• Production Capacity: 100 PCS/Month

Product Description

Production Flow

Automatic Multiple-layer PE Tube/Hose/Pipe Extrusion Line

Product Description

1. B.JG-V Five-layer Full-plastic Tube Extrusion Tube Machine

1.1 Features

Material: LDPE / BA / EVOH / BA / LDPE
Capacity: ≤110pcs / min
Production speed: 12m-15m / min
Tube Size: ∅19 ~ ∅60mm
Installed power: 75kW
Operating power: 50kW
Equipment area size: 6500 (L) × 3500 (W)
Voltage: 380V, 4P 50HZ
Device Color: Gray (may be set according to customer requirements)
 

1.2 Parameters

• Extruder 1 (LDPE material extruded)

Feeding system and dry system: None (according to customer requirements optional)
Screw diameter: ∅50
L/D: 1:30
Screw speed: ≤14rpm (frequency control)
Screw and barrel material: 38CrMoAlA
Motor power: 7.5kW
Inverter brand: Panasonic
5 zone heating, heating power: 12.2 kW, stainless steel heating coil
Cooling fan power: 0.54 kW; 3 zone cooling
 

• Extruder 2 (LDPE material extruded)

Feeding system and dry system: None (according to customer requirements optional)
Screw diameter: ∅45
L/D : 1:32
Screw speed: ≤14rpm (frequency control)
Screw and barrel material: 38CrMoAlA
Motor power: 7.5kW
Inverter brand: Panasonic
5 zone heating, heating power: 9.8kW, stainless steel heating coil
Cooling fan power: 0.54 kW; 3 district cooling
 

• Extruder 3 (BA material extrusion)

Feeding system and dry system: None (according to customer requirements optional)
Screw diameter: ∅35
L/D: 1:26
Screw speed: ≤14rpm (frequency control)
Screw and barrel material: 38CrMoAlA
Motor power: 4kW
Inverter brand: Panasonic
4 zone heating, heating power: 8.8kW, stainless steel heating coil
Cooling fan power: 0.36 kW; 2 district cooling
 

• Extruder 4 (EVDH material extrusion)

Feeding system and dry system: None (according to customer requirements optional)
Screw diameter: ∅40
L/D: 1:28
Screw speed: ≤14rpm (frequency control)
Screw and barrel material: 38CrMoAlA
Motor power: 5.5kW
Inverter brand: Panasonic
5 zone heating, heating power: 11.4kW, stainless steel heating coil
Cooling fan power: 0.36 kW; 2 district cooling
 

• Co-extrusion die area

Heating power: 6.7 kW
District heating: 2 District
Heater Material: Stainless steel heating coil
 

• Vacuum sizing tank

Tank Material: SUS304
Tank length: 2100mm
Vacuum pump power: 0.81 kW; Germany's Siemens
Pump power: 0.75 kW
Number of nozzles: 14
Front and rear upper and lower adjustable: Adjustable
 

• Tractor

Frequency Control, Panasonic Inverter, Xiamen East calendar geared motor
Traction speed: 12 / min
Track length: 750mm
Traction motor power: 0.75 kW
Track Material: Silicone
 

• Cutting Machine

Cutting precision: ± 1.5mm
Cutting Frequency: according to production needs to be set
Motor power of Cut off the servo motor : 1.5 kW
Motor power of Tracking servo motor : 1.0 kW
Servo motor: Panasonic
Touch screen: Hitec

 

1.3 Main Part List

 

Item.	Name and Model	Brand or Manufacturer
1	Variable speed motor:YVF2-132M-6	Anhui Wannan Motor
2	High strength hardened gear speed reducer:ZLYJ146-10-II	Hangzhou Xiaoshan Shuguang Machinery Factory
3	Fan:DF-3	Shanghai Zhangao Fan
4	Ball screw pair:SFE R 2525-6 D 470	ABBA
5	Stainless steel pump:TPH2T3K
6	Water circulation vacuum pump:2VB2 060-0NC00-2P	The German Siemens
7	Three-phase asynchronous motor deceleration:ZF32-0.75-30	Xiamen Dongli
8	Servo Motor:MHMD082G1U	Panasonic
9	Servo motor drive:MCDHT3520E	Panasonic
10	Transducer:BFV00072Gk0.75kW	Panasonic
11	Frequency Transformer:AVF100-0754	Panasonic
12	PLC:FP-X C30T	Panasonic
13	Touch Screen:PWS5610T-S	Hai Tai Ke
14	Vacuum pressure regulating valve:VC63	Korea
15	Encoder:OVW2-20-2MHT 2000p/r	Panasonic
16	Screw arbor:Φ50  1:32	Zhejiang Zhoushan

1.4 Pictures

2. B.ZJ-IV Four Heads Shoulder Injection Machine

Mold Size Diameter (mm):  16, 19, 22, 25, 28, 30, 32, 35, 38, 40,50, 60
 

2.1 Introduction

B.ZJ-IV Automatic Tube Shoulder/Mouth/Heading/Neck Injection Machine, researched and manufactured on our own, is a new type machine of advanced science and technology specially for shoulder injection. B.ZJ-IV Automatic Tube Shoulder/Mouth/Heading/Neck Injection Machines all operation is controlled by PLC of large-scale through a people-machine interface of touch screen. By plastic injecting, spitting, squeezing and welding, B.ZJ-IV Automatic Tube Shoulder/Mouth/Heading/Neck Injection Machine can make a plastic shoulder for plastic tubes and aluminum-plastic tubes. And the shoulder is smooth, beautiful and firm. 
B.ZJ-IV Automatic Tube Shoulder/Mouth/Heading/Neck Injection Machine mainly includes precise clearance apparatus, automatic tube-feeding device, fixed volume injecting device, plastic spitting device, mould-closing forming device, mould separating device, automatic tube-releasing device , automatic material-feeding device and cushion container.
 

2.2 Main Parameters  

Power Supply	380V/50HZ
Power	15kW
Air Pressure	0.6Mpa
Air Consumption	0.75m^3
Tube Diameter	Φ16-Φ50mm
Tube Length	55-200mm
Productivity	80-110pcs/min
Weight	2500kg
Dimension(L*W*H)	3.2m*1.4m*2.1m
Connection distributor(L*W*H)	2.75m*0.5m*1.0m

 

2.3 Main Configuration

Parts	Model	Manufacturer
Planetary reducer	ABR180-14-S2-P0	TFO(Taiwan)
Planetary reducer	AB142-20-S2-P2	TFO(Taiwan)
Planetary reducer	AB090-07-S2-P2	TFO(Taiwan)
Planetary reducer	ABR090-30-S2-P1	TFO(Taiwan)
Worm reducer	WPWDKS100-25-A	Jie brand
Vacuum generator	ZL212	SMC
Air gripper (parallel opening and closing type)	MHZL2-25D	SMC
Vacuum suction cups and connectors	ZP3-T13BN-A5	SMC
Main pneumatic components		AirTAC
PLC	6ES7512-1DK01-0AB0	Siemens
touch screen	6AV2123-2MB03-0AX0	Siemens
Servo motor drive	6SL3210-5FB10-8UF0	Siemens
servo motor	1FL6042-2AF21-1AA1	Siemens
servo motor	1FL6042-2AF21-1AB1	Siemens
servo motor	1FK2204-5AK01-1SA0	Siemens
Servo motor drive	6SL3210-5HE13-5UF0	Siemens
servo motor	1FK2210-3AB01-1SA0	Siemens
servo motor	1FL6092-1AC61-0AA1	Siemens
Servo motor drive	6SL3210-5FE13-5UF0	Siemens

 

2.4 Pictures

3. B.ZFG-III Double-heads Screw Capping&Aluminum Foil Sealing Machine
 

3.1 Application

This machine is widely used in toothpaste, cosmetics, pharmaceutical and food industries, suitable for aluminum foil sealing  and automatic screw cap  of all kinds of aluminum-plastic laminated tube and plastic tube.

3.2 Introduction

The machine adopts gap dividing mechanism for circular rotary mechanism, precision gap inversion, and around it there are set following functions : automatic tube devices, aluminum foil sealing device, secondary heating sealing device, screw capping device, and secondary screw capping device. The above institutions and device is action under the control of PLC coordination .And in turn to finish the work of automatic tube feed, testing tube feeding condition, aluminum foil sealing, firstly screw capping, secondary screw capping, and tube out. Gap dividing mechanism adopts precision indexing CAM. Driven by motor. And motor speed controlled by the variable frequency. Reasonable distribution the working time of transposition and institution for each station. Transfer balance. And accurate positioning. Running speed can be adjust by the user, it can meet the general requirements of customer.

3.3 Main Features

3.3.1 Inversion using precision protractor indexing CAM mechanism,Smooth operation
3.3.2 Automatic to finish the work of double tubes feeding, capping , tubes out
3.3.3 Transposition of motor using frequency to control of speed, and the speed is adjustable
3.3.4 Screw cap is the servo motor drive, to ensure screw capping tightness.Through the replacement parts, it can be suitable for variety size of tube and cap.

3.3.5 Control part adopts PLC control system, man-machine interface parameter set

3.3.6 The size of tube mandrel changed is easy and quick.
 

3.4 Main Parameters

power supply	220V/50Hz
power	1.5kW
Air consumption	0.6m^3/min
tube diameter	Φ19-Φ50 mm
tube length	70-210 mm
production capacity	60-110pcs/min
dimension	2500×2000×1500 mm (L×W×H)
weight	About 800kg

 

3.5 Configuration

Part	Model	Manufacturer
Chengbang Gear Motor	CH-4 1:20 1500W, 220/380V	Taiwan
Frequency converter	6SL3210-5BE21	Siemens
servo motor	1FL6034-2AF21	Siemens
Servo drive	6SL3210-5FB10	Siemens
touch screen	6AV6648-0CC11	Siemens
PLC	6ES7288-1ST40	Siemens
Speed motor	YN90-90, 90W, 220V (Vertical)	VTV
Curved cam indexer	RHH110F-8-120	Shandong
Vibrating screen	Customized	Qigang Shanghai
Main pneumatic components		AirTAC

 

3.6 Pictures

4. B.SJ-1800 Cap Making Machine
Mould Size Diameter (mm): 12.7, 16, 19, 22, 25, 28, 30, 32, 35, 38, 50, and 60 (Conical, nail, stand-up and flip top cap for choice)

4.1 Introduction
Injection moulding machine applies high responsive proportional variable pump system to replace the traditional 3-way proportional valve control mode , thus to enable the high match of power between hydraulic out put and machine effective operation which avoids energy loss from high pressure throttle , flow , compared with normal constant pump drive machine the variable pump drive machine is able to save . In addition , the machine less heating enables save of cooling  water by 30% , debasing peripheral noise and extension of service life hydraulic sealing part sand oil to minimize operation and maintenance cost and meanwhile to meet the strict international environment protective policy finally , the amount of the output increases obviously. 

4.2 Main Parameters

Model	B·JS1800×1
Injection Unit	A      B       C
Screw Diameter      mm	40      45      48
Screw L/D Ratio     L/D	23.6     21     19.7
Shot Size(Theoretical) cm3	283     258     407
Injection Weight(g)      ps	257     326     371
Injection Weight(oz)      ps	9.1     11.5     13.1
Injection Rate        g/s	122     137     150
Plasticizing Capacity  g/s	185     21.7     23.8
Injection Pressure     Mpa	215     169     149
Screw Speed         r/min	200
Clamping Unit
Clamp Tonnage      KN	1800
Toggle Stroke        mm	425
Space Between Tie Bars mm	460*460
Max. Mold Height     mm	500
Min. Mold Height     mm	180
Ejector Stroke        mm	130
Ejector Tonnage      KN	45
Other
Max. Pump Pressure   Mpa	16
Pump Motor Power    kW	15
Heater Powder        kW	9.3
Machine Dimensions(L*W*H) m	5.2*1.35*1.9
Machine Weight(Appoximat) t	5

 

4.3 Pictures and Molds

5. B.YS-6 Six-color Rotating Printer
 

5.1 Features

4/6 Color Rotating Printer is based on advanced technical design of European countries,combined with practical experiences from tube factories.Being the best Choice of PE tube printing,it has stable quality and easy to operate and maintenance.
Printing blanket unit,mandrel disk unit and oven can obtain the most reasonable in line speed by using individual motor and control constant speed by computer.There are three functions of this machine:printing,coating and drying separately or in line.
It is most suitable for precise & clear printing.It also provide larger printing area & half tone jobs facility.
For method of coating and drying,there are Regular Oven and UV Drying or both together for optional.
 

5.2 Parameters

1. Ink Unit Motor:5.5kw with Encoder,Inverter
2. Mandrel Unit Motor:2.2kw 
3. Oven Unit Motor:2.2kw
4. Ink Adjust Motor:150 w × 6 pcs
5. Printing Ink:UV Ink
6. Printing Plate:Copper,Zinc,Resin
7. Corona Capacity:1 kw
8. U.V.Dryer Capacity:4 kw,160 w/cm²
9. Printing Dia: 19~50 mm
10. Printing Length:200 mm(Max)
11. Printing Speed:50~70 pcs/min
12. Air Consumption:0.3-0.5mpa
13. Power Consumption:53 kW
14. Pin No.in Oven:948 pcs(7 Meter Oven)
15. Machine Size:11500×1570×2150 mm

5.3 Features

1. For UV lacquer,special UV oven is required,with which to obtain rapid drying out and more glossy surface.We also offer UV & heater oven in common which can save space and easy to operate and save energy for our customer to choose accordingly.
2. Precise index ensures accuracy of every movement.It is easy to dismount/rectify printing mandrel.
3. Tube feeding system works with detector.Coating will not be proceed without tube on mandrel.Machine will stop automatically if tubes are not taken from mandrel to the oven.
4. Corona system with precipitator ensures cleaning of tubes before printing.
5. Reasonable ink-transmission system shows good effect to large area/screen point printing.
6. Foldable ink unit is easy to clean,change color and stick printing plate.

5.4 Pictures
 

Tube Layers

Sample Pictures

 

Factory Pictures

Processing workshop

Contact