I. Production process:
1. Raw material→2. B.JG-II Tube extrusion machine→
2. B.ZT-II,B.ZT-III Shoulder Injection Machine→3. Tube Printing Machine(Six-colour or four colour) 4.B.KFX-II Tube Drilling & Aluminum Sealing& Capping Machine→5.Final Product (Empty PE tubes mainly used for packing body lotion, cosmetic and cream-like daily goods)
II. Separate Equipment Brief Introduction:
- B.JG-II Tube extrusion machine→Make PE tube body
- B.ZT-II Shoulder Injection Machine→Make tube shoulder(head)
- Tube Printing Machine(Six-colour or four colour) →Offset printing and glazing of tube body
- B.KFX-II Tube Drilling&Aluminum Sealing&Capping Machine→Make hole and seal aluminium foil on tube top, screw tube cap automatically.
- Final Product→Empty lami tube ready for packing in cartons and shipping to filling factory.
B.JG-II Two layer extruder & cutting machine
Features
1. Two-layer extrusion tube can reduce material cost.(using : Pearl + PE/PE + Pigment)
2. The temperature controllers of different materials can be controlled individually. In this way, we can find out the best running condition on the materials both in running fluency and dissolubility.
3. The surface of co-extrusion tubes made by two-layer machine is more glossy than the surface of mono-layer tubes.
4. Using the same material on two-layer co-extrusion can increase the water-resistance and anti-peneteration of the materials for about 20-30% (using: PE+ Pigment. Inner: recycled material)
Main Technical Parameters
Screw Dia.(inner) φ45mm,15HP
Screw Dia.(outer) φ40mm,10HP
Screw L/D Ratio (inner) 32/1
Screw L/D Ratio (outer) 32/1
Screw Type Full flight
Water consumption 40L/min . 5-10C
Power consumption 66kw
Extrusion Linear Speed 8m/min
Cutting Speed 100pcs/min
Tube Dia. Range φ19-60mm
Machine Size 6500*4000*2100mm
Total New Weight approx.5200kg
1. B.ZT-II Tube head vertical injection molding machine
Quick Details
Brand Name: FORMTEC |
Model Number: FT-400KDS |
Place of Origin: shanghai China (Mainland) |
Type: Tube Shoulder Injection |
Plastic Type: Thermoplastic |
Style: Vertical |
Automatic: No |
Injection Weight: 122 |
Injection Rate: 70 |
Clamping Force: 40 |
Opening Stroke: 200 |
Condition: New |
Specifications
PVC injection machine is special purpose series of formtec machine. vertical clamping and injection design.
PVC injection machine :
User-friendly LCD display shows various functions with 66 sets of mold memory.
Photo sensors(electric eyes)enhance working safety to operators.
Professional designed screw and barrel, suitable for various plasticizing demands.
Specification
|
|
Model |
Unit |
FT400KDS |
Injection Unit |
Screw diameter |
mm |
φ28 |
φ32 |
φ36 |
Maximum injection pressure |
kg/cm2 |
2000 |
1531 |
1209 |
Theoretical shot volume |
cm3 |
73 |
96 |
122 |
Maximum shot weight (PS) |
g/oz |
68/2.4 |
89/3.1 |
112/3.9 |
Injection rate |
cm3/sec |
42 |
55 |
70 |
Screw speed |
r/min |
200 |
Clamping Unit |
Clamping force |
ton |
40 |
Top platen size |
mm |
395×550 |
Bottom platen size |
mm |
|
Space between tie-bars |
mm |
255×410 |
Minimum mold thickness |
mm |
150/250 |
Opening stroke |
mm |
200 |
Open daylight |
mm |
350/450 |
Ejector force |
ton |
1.5 |
Ejector stroke |
mm |
98 |
Others |
Sliding table size |
mm |
820×390 |
Sliding table stroke |
mm |
420 |
Hydaulic system pressure |
kg/cm2 |
140 |
Oil tank capacity |
L |
170 |
Pump/motor power |
hp(kW) |
7.5(5.5) |
Barrel heating power |
kW |
3.6 |
Total wattage |
kW |
9.1 |
Machine dimensions (approx.) |
m |
1.8×1.6×2.5 |
Machine weight (approx.) |
ton |
2.4 |
3. 6-Colour Printing Machine
1. Main engine of the 6-color rotating ink board: 3.7KW (add transducer 3.7KW)
2. Mandril turnplate running motor: 2.2KW (add transducer 2.2KW)
Rotating mandril motor: 90W (static, UV drying, glaze)
Glazing motor: 90W
3. Running motor of the oven: 1.5KW (add transducer 1.5KW)
Motor of Sirocco Circulation: 3*180W (DF-3 fan motor)
UV printing drying exhaust fan: 370W (DF-6 fan motor)
UV paint drying exhaust fan: 2*370W (DF-6 fan motor)
4. Ink type: normal printing ink, UV printing ink
5. Applied for copperplate zincotype and colophony.
6. Static machine: 2KW
7. Oven: The printer is assembled with UV oven, power of light is 5KW.
The paint drying is assembled with hot solidify (power: 3*7.5KW)
and UV drying (power:2*3KW).
8. Printing specification: printingφ19-φ50 Printing length: max ~200mm
9. Printing speed: 40~60 Pcs /Min
10. Compressed air: 4~6kg/dm
11. Electric consumption: 50KW
12. Machine's size: 9500*1600*2200mm
II. Operation Process for 6-Colour Printing Machine:
1. This ink board system is separable design, the left ink in the ink board can be washed easily and the ink can be adjusted by hands.
2. Put the ink trough on the ink board, lock the ink trough, fix the bolt and lock the leak defending board tightly on both sides, then put in ink.
3. Start up the electrical machine of the printing system, or turn the distributing ink wheel by hands, making the ink be carried by distributing ink wheel, then adjust the bolt of out ink volume so as to reach the primary need.
4. The volume of the given ink can be adjusted by turning the adjusting screw in the given ink controlling cam group, make it control the change of the touching place of the cam, so as to achieve the goal of controlling the given ink.
5. The effect of the ink bunch wheel is that it can make the ink be passed from the ink giving wheel to the ink distributing wheel, the advantage is improving the quality of the presswork.
6. The function of the ink equaling wheel group(1): In order to present the effect of bunch ink wheel, the pressure between the ink equaling wheel (1) and bunch ink wheel should be adjusted, which has a great effect on the printing result. The load and unload of the equaling ink wheel is very easy, just pull out the block pin that is quit the movable board to load and unload the equaling ink wheel.
7. The function of the ink equaling wheel group (2): In order to present the effect of the edition touching wheel, the ink equaling wheel (2) can pass the ink on the edition touching wheel onto the edition wheel equally. When the ink on the edition touching wheel is equal, the ink can be passed.
8. The function of the ink equaling wheel group (3): In order to present the effect of the ink distributing wheel, the ink equaling wheel (3) mainly pass the ink on the ink distributing wheel onto the edition touching wheel equally.
9. Adopting arc style to adjust the touching pressure between the edition touching wheel and transmitting wheel, which can be controlled by adjusting screw cap of adding ink.
10. The function of the separable transmitting wheel is that there is no need for the unnecessary ink board to leave the body of the machine, just move back the transmitting wheel.
11. The speed controlling machine of the motor of the glazing wheel can regulate the glazing speed according to the requirements.
4.
B.KFX-II Tube Drilling & Aluminium Sealing &Capping Machine
- Introduction:
This machine is suitable for opening the hole in the head of plastic or aluminium-plastic laminated tube which is hermetic, and sealing the hole with aluminium foil, then capping the tube finally. It includes three functions together.
This machine is an ideal machine for the tube manufacture plants. It uses the advanced PLC control and screen-touch interface programs, and the servo electric drive can keeps pinpoint. It also enjoys firm structure, widely usage, high speed and stable operation. Accurate holing, attractive sealing and precise capping are all the advantages of the machine.
- Main Parameters:
1 |
Power Supply |
380V, 50Hz |
2 |
Power |
3.5kw |
3 |
Air Supply |
0.5MPa |
4 |
Air Consumption |
0.8m3/min |
5 |
Productivity |
55 pcs/min |
6 |
Foiling Precision |
99% |
7 |
Capping Precision |
99% |
8 |
Tube Diameter |
Ф19~Ф50mm |
9 |
Thickness of Aluminium Foil |
0.008~0.01mm |
10 |
Dimension(L×W×H) |
2200×2000×1800 |
11 |
Weight |
850kg |
SUNWAY INTERNATIONAL
Website: http://sunwaypackingmachine.en.made-in-china.com
Add: Room 806,Tower 1, No.218, West Tianmu Road, Zhabei District, Shanghai, China,200070
TEL NO.: +86-21-62411689 ext 804
ATTN: MS. Eiffel SHEN MOB:+86-13321863289