Customization: | Available |
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After-sales Service: | Machine Whole Life |
Warranty: | One Year |
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Laminate Toothpaste Tube/Hose/Pipe/Tubo Production/Making Line
1. B.GLS-III Automatic Laminated Tube Making Machine(ABL and PBL)
Mold Size Diameter (mm): 12.7, 16, 19, 22, 25, 28, 30, 32, 35, 38, 40,50, 60
1.1 Introduction
This machine can make Aluminum-plastic tube and Plastic tube.
The B.GLS-III model aluminum-plastic laminated tube machine is successfully researched and developed by our company through absorbing internationally advanced technologies on the basis of the first generation tube machine. The machine is mechanically, electrically and pneumatically integrated. Compared with other products of its kind at abroad, it has such features as low investment, high efficiency, low energy consumption, easy operation, stable performance, simple maintenance, etc.
B.GLS-III Aluminum-plastic laminated tube machine uses aluminum-plastic laminated sheets and full-plastic laminated sheets as the materials and adopts high frequency welding technology for producing various specifications of laminated tubes. The products produced are featured by flat and firm weld seams, precise and beautiful cutting etc.
By adopting the device of sheet replacement without machine stopping, it is featured by the highest sheet utilization rate, the lowest labor intensity, safe use, etc.
B.GLS-III Aluminum-plastic laminated tube machine unit is mainly composed of automatic unwinder, connection platform, automatic edge cutting device, automatic deviation correcting system, automatic forming device, high frequency welding device, vertical and horizontal dragging devices, automatic control and tracking rotary cutting device, man-machine interface control system, etc.
The machine has been granted 6 national patents with patent numbers 02219950.0; 002119963.7; ZL200520077446.0; ZL200620071770.6; ZL200520077451.1;ZL200520077448.X; ZL200520077447.5.
1.2 Main Parameters
Machine main motor power | 2.2 kw |
Cutter motor power | 1.0kw |
High frequency welding power | 2 kw |
Other welding power | 0.5kw |
Input power supply | 380(220)V/50Hz |
Max.production capacity | 150pcs/min |
Dimension(L*W*H) | 4810*870*1700mm |
Weight | 3000(kg) |
Name | Model | Quantity (Set) |
Remark |
High frequency | SP-15B | 1 | |
Air pump | XB-370 370W/380V | 1 | |
Three-phase dry transformer | Mode: S6 Volume: 2KVA 380V/220V | 1 | Shanghai People Electric factory |
Servo motor | 1KW | 2 | Panasonic |
Servo motor controller | 2 | Panasonic | |
Touch Screen ( HMI) |
PWS6A00T-PE 24VDC/1.25A | 1 | Taiwan QuanYi Electric(HITECH) |
Adjustable motor of the speed of exit tube | YN90-40 40W | 1 | |
The color adjustable speed motor | YN70-20 | 1 | VTV Motor |
Rotary encoder | E40S6-2000-3-1-24 | 1 | Autonics, made in Korea |
Gear reducer motor | CH2200 -20 Power 2200W, Speed ratio 20, 380V |
1 | Chengbang Precision industry Co. (Taiwan) |
Gear reducer motor | CH400-10 Power 400w,380V Speed ratio 10, Output shaft diameter 22 |
1 | Chengbang Precision industry Co. (Taiwan ) |
Power Supply | 380V/50HZ |
Power | 15kW |
Air Pressure | 0.6Mpa |
Air Consumption | 0.75m3 |
Tube Diameter | Φ16-Φ50mm |
Tube Length | 55-200mm |
Productivity | 80-110pcs/min |
Weight | 2500kg |
Dimension(L*W*H) | 3.2m*1.4m*2.1m |
Connection distributor(L*W*H) | 2.75m*0.5m*1.0m |
Parts | Model | Manufacturer |
Planetary reducer | ABR180-14-S2-P0 | TFO(Taiwan) |
Planetary reducer | AB142-20-S2-P2 | TFO(Taiwan) |
Planetary reducer | AB090-07-S2-P2 | TFO(Taiwan) |
Planetary reducer | ABR090-30-S2-P1 | TFO(Taiwan) |
Worm reducer | WPWDKS100-25-A | Jie brand |
Vacuum generator | ZL212 | SMC |
Air gripper (parallel opening and closing type) | MHZL2-25D | SMC |
Vacuum suction cups and connectors | ZP3-T13BN-A5 | SMC |
Main pneumatic components | AirTAC | |
PLC | 6ES7512-1DK01-0AB0 | Siemens |
touch screen | 6AV2123-2MB03-0AX0 | Siemens |
Servo motor drive | 6SL3210-5FB10-8UF0 | Siemens |
servo motor | 1FL6042-2AF21-1AA1 | Siemens |
servo motor | 1FL6042-2AF21-1AB1 | Siemens |
servo motor | 1FK2204-5AK01-1SA0 | Siemens |
Servo motor drive | 6SL3210-5HE13-5UF0 | Siemens |
servo motor | 1FK2210-3AB01-1SA0 | Siemens |
servo motor | 1FL6092-1AC61-0AA1 | Siemens |
Servo motor drive | 6SL3210-5FE13-5UF0 | Siemens |
power supply | 220V/50Hz |
power | 1.5kW |
Air consumption | 0.6m3/min |
tube diameter | Φ19-Φ50 mm |
tube length | 70-210 mm |
production capacity | 60-110pcs/min |
dimension | 2500×2000×1500 mm (L×W×H) |
weight | About 800kg |
Part | Model | Manufacturer |
Chengbang Gear Motor | CH-4 1:20 1500W, 220/380V | Taiwan |
Frequency converter | 6SL3210-5BE21 | Siemens |
servo motor | 1FL6034-2AF21 | Siemens |
Servo drive | 6SL3210-5FB10 | Siemens |
touch screen | 6AV6648-0CC11 | Siemens |
PLC | 6ES7288-1ST40 | Siemens |
Speed motor | YN90-90, 90W, 220V (Vertical) | VTV |
Curved cam indexer | RHH110F-8-120 | Shandong |
Vibrating screen | Customized | Qigang Shanghai |
Main pneumatic components | AirTAC |
Model | B·JS1800×1 |
Injection Unit | A B C |
Screw Diameter mm | 40 45 48 |
Screw L/D Ratio L/D | 23.6 21 19.7 |
Shot Size(Theoretical) cm3 | 283 258 407 |
Injection Weight(g) ps | 257 326 371 |
Injection Weight(oz) ps | 9.1 11.5 13.1 |
Injection Rate g/s | 122 137 150 |
Plasticizing Capacity g/s | 185 21.7 23.8 |
Injection Pressure Mpa | 215 169 149 |
Screw Speed r/min | 200 |
Clamping Unit | |
Clamp Tonnage KN | 1800 |
Toggle Stroke mm | 425 |
Space Between Tie Bars mm | 460*460 |
Max. Mold Height mm | 500 |
Min. Mold Height mm | 180 |
Ejector Stroke mm | 130 |
Ejector Tonnage KN | 45 |
Other | |
Max. Pump Pressure Mpa | 16 |
Pump Motor Power kW | 15 |
Heater Powder kW | 9.3 |
Machine Dimensions(L*W*H) m | 5.2*1.35*1.9 |
Machine Weight(Appoximat) t | 5 |
1 |
UNWIND SECTION | |
AMOUNT | 1 SET | |
UNWIND CAPACITY | ¢650mm | |
MAX.material WIDTH | 260mm | |
CORE | ¢76mm(3 INCH) | |
UNWIND MANDREL | 3 INCH(PNEUMATIC ) | |
THE TENSION CONTROLS MODE | ELECTROMAGNETIC | |
SPLICING TABLE | 1 | |
WEB GUARD | 1 (BST) | |
2 |
CENTER IMPRESS DRUM SECTION | |
AMOUNT | 1 | |
LETTERPRESS UNIT | 6 | |
PLATE THICKNESS | 0.95mm | |
TAPE THICKNESS | 0.11mm | |
CENTER IMPRESS DRUM | DIAMETER 1000MM RUBBER DRUM | |
REGISTER ADJUSTMENT: LONGITUDINAL | MANUAL±5.0mm | |
LATERAL | MANUAL±2.4mm | |
CYLINDER SIZE | 60T-145T;3.175mm/T | |
GEAR | CP 1/8(3.175mm) | |
CYLINDER AMOUNT(CUSTOMIZE) | 5SETS(6 PIECES EACH SET) | |
3 |
UV DRYING SYSTEM | |
5KW AIR COOLING(3 stages) | 6 | |
7KW AIR COOLING(3 stages) | 1(for varnish) | |
4 |
UV VARNISH SECTION | |
FLEXO VARNISH STATION | 1 | |
ANILOX ROLLER | 1 | |
VARISH INK CONTAINER | 1 | |
INK PUMP | 1 | |
VARNISH ROLLER | 1 | |
5 |
ROTARY DIE CUTTING SECTION | |
AMOUNT | 1 | |
DIE CUT AREA: LONGITUDINAL | 240mm | |
LATERAL | 190.5mm-460.4mm(60T-145T) | |
GEAR | CP 1/8 3.175mm | |
REGISTER ADJUSTMENT: LONGITUDINAL | MANUAL±5.0mm | |
LATERAL | MANUAL±2.4mm | |
6 |
WASTE MATRIX REWIND STATION | |
AMOUNT | 1 | |
REWIND MANDREL | 3 INCH(PNEUMATIC) | |
MAX. REWIND DIAMETER | 700mm | |
7 |
REWIND STATION | |
AMOUNT | 1 | |
REWIND MANDREL | 1 ( 3 INCH PNEUMATIC) | |
MAX. REWIND DIAMETER | 650mm | |
CONTROL MODE | ELECTROMAGNETIC | |
8 |
LAMINATE SECTION | |
AMOUNT | 1 | |
LAMINTE UNWINDER MANDREL | 1 ( 3 INCH PNEUMATIC) | |
LINER REWINDER MANDREL | 1 ( 3 INCH PNEUMATIC) | |
9 |
BACK SLITTING SECTIN | |
AMOUNT | 1 | |
TYPE | RAZOR BLADE | |
REGISTER ADJUSTMENT | MANUAL:±10.0mm | |
10 | ANTI-STATIC DEVICE | 1 |
11 | CORONA TREATOR | 1 |
12 |
OTHER DEVICES | |
PLATE MOUNTING STAND | 1 | |
TENSION CONTROLER | 2 SETS (MEROBL FRANCE) | |
LOW-VOLTAGE ELECTRICAL APPLIANCE | SCHNEIDER | |
AIR COMPRESSION POWER | 1.5KW | |
MACHINERY COATING COLOUR | HONTEC STANDARD |
No. | Description | Specification | Qty | Remark |
1 | Tool box | 1 set | Enclose tools | |
2 | UV lamps | 5Kw | 2 pcs | |
3 | UV lamps | 7Kw | 1 pcs | |
4 | Distribution roller | φ32 | 2 pcs | |
5 | Distribution roller | φ35 | 2 pcs | |
6 | Distribution roller | φ38 | 2 pcs | |
7 | Ink doctor roller | φ38 | 2 pcs | |
8 | Form roller | φ54 | 2 pcs | |
9 | Form roller | φ58.6 | 2 pcs | |
10 | Anilox roller blade | 2 pcs | ||
11 | Ink washing blade | 6pcs | ||
12 | Oil gun | 1 set | ||
13 | Grease gun | 1 set |
ITEM | DESCRIPTION OF COMMODITY | UNIT | QTY |
1 | Full rotary letter press Model:DH-R260 6C+1 SUITABLE MATERIAL: SELF-ADHESIVE PAPERS;PVC;PET LAMINATE TUB ETC. MAX.WEB WIDTH: 270mm(+/-)5mm MAX.PRINTING WIDTH: 250mm PRINTING LENGTH: 190.5mm-460.4mm(60T-145T) MAX.SPEED:100M/min DIMENSION: L5400mm;W1100;H2500mm WEIGHT:8600KG |
set | 1 |
1.1 | Unwinding unit | set | 1 |
Pneumatic expanding unwind mandrel | pcs | 1 | |
Web guide | set | 1 | |
Splice table | pcs | 1 | |
1.2 | C.I.D Printing unit |
set | 1 |
Letterpress Printing unit | set | 6 | |
Ink washing unit | set | 6 | |
Cylinder fixed mandrel | pcs | 6 | |
1.3 | Vanish unit | set | 1 |
1.4 | Corona treater | set | 1 |
1.5 |
Anti-static device | set | 1 |
1.6 | Slitting unit | set | 1 |
1.7 | Rewinding unit | set | 1 |
1.8 | UV dryer | set | 1 |
5kw UV unit | set | 6 | |
7kw UV unit | set | 1 | |
1.9 | Tension control system | set | 2 |
1.10 | Spare parts | set | 1 |
2 | options | ||
2.1 | Back side printing unit with delam/relam mechanism | Set | 1 |
2.2 | Rotary die cutting unit | set | 1 |
2.3 | Cold foil device | Set | 1 |
2.4 | Video inspection | set | 1 |
3 | Standard export packing by sea and for long distance transportation by truck | ||
4 | Installation and commissioning:the seller's engineers'traveling,boarding ,lodging costs and air ticket for the buyer's account |